Koj puas paub tag nrho plaub feem ntau siv milling cutters hauv kev ua haujlwm?
Jun 13, 2023
Lub milling cutter yog ib tug ntau tus hniav rotary milling cutter, txhua tus hniav yog sib npaug rau ib tug tig lub cuab tam tsau rau rotating nto ntawm lub milling cutter. Thaum lub sij hawm milling, txiav cov npoo uas koom nrog cov txheej txheem txiav yog ntev dua thiab tsis muaj qhov khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob Muaj ntau hom milling cutters nrog cov qauv sib txawv thiab ntau yam kev siv. Raws li lawv lub hom phiaj, milling cutters tau muab faib ua peb pawg: milling cutters rau machining tiaj tus, milling cutters rau machining grooves, thiab milling cutters rau machining tsim nto. Cov lus qhia dav dav ntawm milling cutters tau raug tus qauv thiab feem ntau yog tsim los ntawm cov cuab yeej cuab tam. Taw qhia ob peb feem ntau siv milling cutters.
1. Lub ntsej muag milling cutter
Xaus milling cutter: Lub ntsiab txiav ntug yog faib rau ntawm lub cylindrical los yog conical nto, thiab qhov kawg txiav ntug yog ib qho kev txiav ntug. Lub axis ntawm lub milling cutter yog perpendicular rau lub machined nto. Lub ntsej muag milling cutters yog tsuas yog siv rau machining stepped nto thiab tiaj tus ntawm qhov kawg mills los yog kab rov tav milling tshuab, tshwj xeeb tshaj yog haum rau machining loj tiaj tus. Lub ntsej muag milling cutter nrog lub ntsiab sib txawv ntawm 90 degree tuaj yeem milling qhov chaw nrog qhov dav hauv qab.
Lub ntsej muag milling cutters yog siv los ua cov chaw tiaj tus. Nyob rau tib lub sijhawm, muaj ntau cov hniav txiav kev koom tes hauv kev txiav, thiab lawv kuj muaj cov nyhuv polishing ntawm cov npoo txiav, ua rau me me nto roughness nqi tom qab machining. Yog li ntawd, kev txiav loj tuaj yeem siv tau, uas ua rau muaj txiaj ntsig zoo. Nws yog dav siv.
2. Xaus milling cutter
End mills feem ntau siv milling cutters hauv CNC milling. Nws cov qauv yog tias qhov txiav ntug ntawm lub cylindrical nto yog lub ntsiab txiav ntug, thiab lub ntsej muag kawg yog faib nrog pab txiav cov npoo. Lub ntsiab txiav ntug yog feem ntau muab kauv hniav, uas yuav ua rau kom txiav stability thiab txhim kho machining raug.
Vim tias tsis muaj qhov txiav ntug hauv qhov nruab nrab ntawm lub ntsej muag kawg ntawm lub tshuab kawg, qhov kawg zeb tsis tuaj yeem pub axially thaum lub sijhawm ua haujlwm. Qhov kawg ntug feem ntau yog siv rau kev ua cov hauv qab nto perpendicular mus rau sab. End mills yog tsuas yog siv rau machining grooves, kauj ruam saum npoo, thiab tsim nto nrog contour cutters.
3. Peb sab milling cutter
Peb sab milling cutters tuaj yeem muab faib ua cov hniav ncaj peb sab milling cutters thiab staggered hniav peb sab milling cutters. Cov qauv siv hluav taws xob no feem ntau yog siv rau kev ua cov kauj ruam saum npoo thiab cov grooves ntiav uas khiav los ntawm ib lossis ob qho kawg ntawm lub tshuab milling kab rov tav.
Ntxiv rau qhov muaj lub ntsiab txiav ntawm qhov ncig, peb sab milling cutter kuj tseem muaj cov cuab yeej txiav cov npoo ntawm ob sab, txhim kho kev txiav, nce kev ua tau zoo, thiab txo qhov roughness qhov tseem ceeb. Tab sis tom qab regrinding, qhov dav hloov pauv loj, thiab peb sab milling cutter tuaj yeem daws qhov teeb meem no.
4. Xov milling cutter
Xov milling, raws li ib tug txheej txheem ntawm CNC tshuab cuab tam ua threads, yog nrov nyob rau hauv cov teb chaws Europe thiab America nyob rau hauv thaum ntxov hnub. Nrog rau txoj kev loj hlob ntawm CNC tshuab cuab yeej nyob rau hauv Tuam Tshoj, lawv tau maj mam txais thiab hlub los ntawm ib tug loj tus naj npawb ntawm cov neeg muas zaub. Ua kom tiav xov milling nrog peb-axis linkage muaj nuj nqi ntawm CNC tshuab cuab tam thiab G02 los yog G03 kauv interpolation hais kom ua.
Raws li cov cuab yeej tshaj lij uas tau tsim sai heev nyob rau xyoo tas los no, xov milling cutters tau txais kev lees paub los ntawm cov tuam txhab lag luam thiab nthuav tawm kev ua haujlwm zoo heev. Nws tau dhau los ua riam phom muaj zog rau cov lag luam los txo cov nqi ua cov xov, txhim kho kev ua haujlwm, thiab daws cov teeb meem xov.
Koj puas paub tag nrho plaub feem ntau siv milling cutters hauv kev ua haujlwm?
Thaum nws los txog rau cov txheej txheem machining, milling yog ib qho ntawm feem ntau thiab ntau yam. Nws suav nrog kev siv cov cuab yeej hloov pauv kom tshem tawm cov khoom siv los ntawm cov khoom ua haujlwm los tsim cov duab lossis daim ntawv xav tau. Milling cutters yog ib qho tseem ceeb ntawm cov txheej txheem no, lub luag haujlwm rau kev txiav, shaping, thiab sizing cov khoom. Hauv tsab xov xwm no, peb yuav tshawb txog plaub qhov feem ntau siv milling cutters thiab lawv cov haujlwm hauv kev ua haujlwm.
End Mills
End mills yog ib hom milling cutter uas nta cov npoo ntawm lub ntsej muag kawg thiab sab nraud. Lawv feem ntau yog siv los tsim cov slots lossis hnab tshos hauv workpieces, nrog rau cov duab los yog ntug profile. Cov cutters ntau yam no tuaj nyob rau hauv ntau yam duab, suav nrog square kawg, pob kawg, kaum vojvoog, thiab chamfer. Los ntawm kev hloov cov duab ntawm qhov kawg zeb, machinists tuaj yeem tsim ntau yam duab thiab cov yam ntxwv ntawm lub workpiece.
Ib cag ntawm lawv cov kev ua tau zoo, cov mills kawg kuj paub txog lawv lub peev xwm tshem tawm cov khoom sai thiab ua tau zoo. Qhov no ua rau lawv zoo tagnrho rau cov khoom ntim ntau lawm, nrog rau kev ua haujlwm nrog cov ntaub ntawv nyuaj xws li titanium thiab stainless hlau.
Lub ntsej muag Mills
Lub ntsej muag mills yog lwm hom milling cutter uas feem ntau siv hauv machining. Lawv feature ib ncig txiav ntug uas yog perpendicular rau lub workpiece nto, tso cai rau high-ceev machining thiab npaum cov ntaub ntawv tshem tawm. Lub ntsej muag mills feem ntau yog siv rau milling tiaj tus nto los yog tsim ntiav profiles, tab sis lawv kuj siv tau rau contouring thiab edging.
Ib qho ntawm qhov zoo tshaj plaws ntawm lub ntsej muag mills yog lawv lub peev xwm tshem tawm cov khoom sai thiab du. Lawv zoo tagnrho rau kev ua haujlwm roughing, qhov loj ntawm cov khoom yuav tsum tau muab tshem tawm hauv lub sijhawm luv luv. Tsis tas li ntawd, lub ntsej muag mills muaj peev xwm ua kom tiav tiav dua li lwm hom milling cutters, ua rau lawv zoo tagnrho rau kev ua haujlwm tiav thiab.
Pob Nose End Mills
Pob qhov ntswg kawg mills yog hom kawg zeb uas muaj lub ntsej muag hemispherical, tso cai rau 3D contouring thiab profileing. Vim lawv cov duab, pob qhov ntswg kawg mills muaj peev xwm txiav nyob rau hauv tag nrho cov lus qhia, ua rau lawv incredibly ntau yam. Lawv feem ntau siv los ua pwm thiab cov cuab yeej thiab tuag machining, qhov twg cov duab zoo nkauj thiab contours xav tau.
Ib qho ntawm cov txiaj ntsig tseem ceeb ntawm pob qhov ntswg kawg mills yog lawv lub peev xwm los tsim cov nkhaus du thiab qhov chaw. Lawv zoo tagnrho rau kev tsim cov geometry thiab cov duab, nrog rau cov kab noj hniav thiab cov kab noj hniav. Tsis tas li ntawd, vim hais tias ntawm lawv cov lus cheb, pob qhov ntswg kawg mills tsim kev vibration tsawg dua thiab sib tham dua li lwm hom ntawm qhov kawg mills, uas ua rau kom tiav smoother.
Roughing End Mills
Roughing kawg mills yog hom kawg zeb uas tau tsim los rau kev ua haujlwm roughing. Lawv muaj ntau qhov kev txiav tawm uas tuaj yeem tshem tawm cov khoom loj hauv lub sijhawm luv luv, tso cai rau kom nrawm nrawm, ua haujlwm zoo. Roughing kawg mills feem ntau yog siv los tshem tawm cov khoom loj ntawm cov khoom ua ntej ua tiav lossis profileing.
Ib qho ntawm cov txiaj ntsig tseem ceeb ntawm roughing kawg mills yog lawv lub peev xwm tshem tawm cov khoom sai thiab ua tau zoo. Lawv yog cov zoo tagnrho rau high-volume ntau lawm khiav thiab yuav txuag tau ntau lub sij hawm thiab nyiaj txiag nyob rau hauv lub machining txheej txheem. Tsis tas li ntawd, roughing kawg mills ua rau cov cuab yeej siv tsawg dua li lwm hom milling cutters, ua tsaug rau lawv ntau qhov kev txiav.
Hauv kev xaus, milling cutters yog ib qho tseem ceeb ntawm cov txheej txheem machining, tso cai rau kev tsim cov duab thiab cov ntaub ntawv hauv ntau yam ntaub ntawv. Plaub milling cutters tau tham hauv tsab xov xwm no - kawg mills, ntsej muag mills, pob qhov ntswg kawg mills, thiab roughing kawg mills - yog ib co ntawm cov feem ntau siv nyob rau hauv kev lag luam, txhua tus muaj nws tus kheej tshwj xeeb nta thiab cov txiaj ntsig. Kev nkag siab txog cov cutters thiab lawv txoj haujlwm tuaj yeem pab cov kws kho tshuab xaiv cov cuab yeej tsim nyog rau txoj haujlwm thiab ua tiav cov txiaj ntsig zoo tshaj plaws.

